Starfire Industries Announces Expansion in Champaign, New Facility to Support Deep Technology Manufacturing and Research & Development Starfire’s new 194,000 square foot facility will create 22 full-time deep tech jobs (News-Gazette Story) CHAMPAIGN – May 20, 2022 – Today Starfire Industries, LLC announced an expansion to establish a new manufacturing facility in Champaign, Illinois, located at 3310 N. Duncan Road. The $9.4 million project accommodates growth to a 194,000 square foot facility to increase manufacturing and research & development capabilities. The project will create at least 22 full time-jobs and retain 20 full-time jobs, as well as support 12 engineering co-op and part-time professional jobs. “Technology investments over the past 12 years in compact particle accelerators and high-power plasma sources have resulted in game-changing innovations”, says Starfire President/CEO Brian Jurczyk. “Our team is making significant impacts across the semiconductor, nuclear, aerospace, medical, environmental, energy, mining, automotive, and security industries. Starfire reached the point where it needed to scale; finding the right location for expansion was critical. The former Patterson building is a unique space with a combination of office, engineering, manufacturing, and distribution that will support Starfire’s growth for years to come. We are excited to make this place our home and stay within the robust Champaign-Urbana deep technology ecosystem.” The Starfire team in summer 2021. Photo credit: University of Illinois Research Park Starfire Industries, recently named one of the top-10 worldwide non-destructive testing companies by Manufacturing Outlook Magazine, specializes in portable high-energy particle accelerators for diagnostic imaging, environmental sensing, active interrogation, and even oncology therapeutic treatments. This is accomplished using a process that combines physics, math, chemistry, and biology to create a strategy for inspecting, examining, and testing materials for flaws, defects, and more. Starfire’s patented Centurion® system is being used for the rapid detection of per- and polyfluoroalkyl substances in groundwater and soil samples and quantification at the ppt level to meet stringent EPA and EU standards. Starfire is a multi-disciplinary deep technology company leveraging technical depth in many fields. The team consists of several PhDs in nuclear, plasma, radiological and electrical engineering, as well as engineers from electrical, mechanical, aerospace and material science. Starfire’s patented IMPULSE® product has revolutionized thin-film coatings by providing precision engineering of materials at the atomic scale. Their technology is used in the manufacture of photovoltaic, superconductor, fuel cell and battery storage systems—as well as coatings on full-length nuclear fuel rods to increase strength, corrosion resistance and accident tolerance under an SBIR project with the DOE Office of Nuclear Energy and Westinghouse. “The new facility will give us the space for a pilot in-line production system to process the long and difficult to handle nuclear fuel cladding”, says Starfire VP/CTO Robert Stubbers. “The combination of engineering, processing, QA/QC testing and distribution space is advantageous.” Starfire develops solutions to solve challenging problems, moving ideas from the whiteboard to production. They work with a variety of federal and international organizations on innovative research & development and with a broad spectrum of global companies on products and services to meet their demanding applications. “Starfire Industries is truly a homegrown success story, and one we’re proud to celebrate,” said Carly McCrory-McKay, executive director of the Champaign County Economic Development Corporation. “This story is a testament to what’s possible in Champaign County and the state of Illinois. Under Brian’s leadership, the company has grown from a startup to a large-scale manufacturing facility. We’re grateful for their continued investment in our community and we look forward to supporting their growth.” “We are so delighted that the Starfire team chose to stay in Champaign and continue to grow their company where it began,” stated City of Champaign Mayor Deborah Frank Feinen. Since graduating from the EnterpriseWorks startup incubator at University of Illinois Research Park in 2009, Starfire Industries has grown from concept research & development to manufacturing plasma sources, neutron generators and high-voltage power supplies for a range of industries. They will soon move from their existing Champaign location, a 14,000 square foot facility in University of Illinois Research Park, to an impressive 194,000 square foot technology center. The 3310 N. Duncan Road expansion will enable greater on-site collaborative partnerships, direct services to end-users under strategic supplier agreements, manufacturing and global distribution. “Starfire is a stellar example of the deep tech innovation that emerges from scientists at the University of Illinois and that remains in Champaign County for the tech and engineering talent needed to fuel its continued growth,” said Laura Appenzeller, UI Research Park Executive Director. “We are so grateful to have launched their small business at the Research Park and thank the founders for their perseverance, innovation, and dedication to their employees.” The expansion is scheduled for completion in 2023. About Starfire Industries, LLC: Founded by Brian Jurczyk, PhD MBA, and Robert Stubbers, PhD, Starfire Industries LLC is a “deep technology” company focused on nuclear and plasma technologies for demanding applications. Starfire produces the nGen® and Centurion® ultra-compact particle accelerators used for medical therapy, environmental sensing, nuclear security, and non-destructive imaging. Starfire produces the IMPULSE® and RADION™ pulsed power plasma sources and systems used for nuclear fuel fabrication, superconductor coatings, semiconductor EUV lithography, lightweight electric vehicle assembly, high-temperature aerospace materials, and thin-film deposition and etching applications. Their industry-changing solutions are designed, manufactured, and delivered from their headquarters in Champaign, Illinois to end-users across six continents and Earth orbit. Learn more at https://www.starfireindustries.com/.
